EVOLUTION OF PRIMARY FLIGHT CONTROL SYSTEMS

The earliest aircraft used direct mechanical control of the flight control surface either using rods or cables connected to the pilot’s control column. Various devices such as springs, control tabs and weights were employed to balance the loads on the surface so that the pilot was physically capable of flying the aircraft. By the 1940’s as aircraft speed and weight increased, these mechanical solutions became less and less effective and hydraulic power-assist devices were introduced (eg Hawker Hunter and the Canberra Bomber). These early hydro-mechanical devices in turn evolved into full authority mechanically signalled power control units used extensively in the 1950’s (eg De Havilland Comet and Hawk).

Evolution has continued with the introduction of full authority electrically signalled systems using servo-valves in the 1970s merging on into Direct Drive Valve systems in the 1980s and 1990s. There is much current interest in the More Electric Aeroplane. Claverham's contribution to this is in the development of pure electro-mechnaical PCU (Primary Control Units) for Primary Flight Controls in manned and unmanned aircraft.

The main classes described are Mechanically signalled, Electro-hydraulic, Direct drive, and Electro-mechanical. Many applications use more complex hybrids, for example many helicopters and 1960 / 70 vintage combat aircraft use a mechanically signalled actuator with a limited authority electrically signalled “series” actuator incorporated to provide stabilisation or some other computer controlled facility.

Fairey Fox

EH101

 

Eurofighter

 

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